RAPID PUMP BASE PLATE REPLACEMENT
Years of heavy use and vibration had led to fatigue and structural distortion – threatening both the reliability and alignment of connected equipment. With the pump central to daily production, downtime wasn’t an option. The client required a complete replacement, but not just a like-for-like swap. They needed a stronger, more durable solution, engineered to extend service life – and they needed it fast. Recognising the urgency, the Hayley 24/7 engineering team was tasked with delivering a full end-to-end solution all within a single week.
Hayley 24/7’s multi-skilled team immediately mobilised to the site, removing the worn base plate and carrying out a comprehensive dimensional inspection to capture critical data for redesign. Using advanced reverse engineering methods, the company’s design engineers developed a structurally enhanced version of the plate, optimised to handle greater load capacity and resist vibration fatigue. With the design approved, the project moved swiftly into production.
High-grade materials were sourced the same day and the new base plate was fabricated, welded, and precision-machined to exact tolerances.
A protective paint finish was applied to ensure long-term corrosion resistance and a clean, professional appearance.Finally, the completed unit was reinstalled and aligned on-site, ready for immediate operation
From initial removal to full installation the entire process was completed within just seven days – a testament to Hayley 24/7’s capability, coordination, and speed.
The new pump base plate delivered more than just a replacement – it represented an engineering upgrade. The improved design and fabrication have increased the system’s structural integrity, reliability, and long-term performance. For the client, downtime was kept to an absolute minimum, and production resumed without delay.
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This article appeared in Renew magazine. To read more or request your personal digital or print edition of Renew, click here.
